Adding WROLPi Portable Phase 2: persistence partition + DB bootstrap.

wrolpi-portable-bootstrap.service runs at every boot (idempotent throughout)
and owns the persistence partition lifecycle:

- First boot: creates an ext4 partition labeled 'persistence' in free space
  at the end of the boot drive (sfdisk --append --no-reread --force because
  the live medium is mounted from the same disk), bind-mounts source dirs
  over /var/lib/postgresql, /etc/postgresql, and /media/wrolpi, creates a
  fresh Postgres cluster, and runs initialize_api_db.sh.
- Subsequent boots: live-boot's persistence machinery applies the bind
  mounts in initramfs (kernel cmdline now includes 'persistence
  persistence-label=persistence persistence-media=removable'); the script
  mostly no-ops apart from regenerating the leaf TLS cert.

After bootstrap completes the script enables and starts wrolpi-api,
wrolpi-app, and wrolpi-kiwix — these stay disabled in the chroot hook so
they cannot start until the DB and configs are ready (avoiding the
"half-finished state with empty configs" failure mode).

Also adds parted, gdisk, dosfstools, and exfatprogs to the package list so
the live system can fully diagnose / repair / partition without internet.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

wrolpi-portable/build.sh

@@ -80,7 +80,7 @@ lb config \
  --clean \
  --color \
  --linux-packages "linux-image linux-headers" \
- --bootappend-live "boot=live components quiet splash noswap live-config.username=wrolpi live-config.user-fullname=WROLPi live-config.hostname=wrolpi" \
+ --bootappend-live "boot=live components quiet splash noswap persistence persistence-storage=filesystem persistence-media=removable persistence-label=persistence live-config.username=wrolpi live-config.user-fullname=WROLPi live-config.hostname=wrolpi" \
  --iso-volume "WROLPi Portable v${VERSION}" \
  --iso-application "WROLPi Portable v${VERSION}" \
  --iso-preparer WROLPi \

wrolpi-portable/config/hooks/normal/9999-wrolpi.hook.chroot

@@ -158,6 +158,13 @@ systemctl enable wrolpi-controller.service
 # Enable weekly certificate renewal check.
 systemctl enable wrolpi-cert-renew.timer
 
+# Bootstrap service: creates the persistence partition on first boot,
+# Postgres cluster + DB on every boot (idempotent).  The wrolpi-* runtime
+# services (api/app/kiwix) are enabled BY this bootstrap, not here, so they
+# cannot start until persistence + DB are ready.
+chmod +x /usr/local/sbin/wrolpi-portable-bootstrap.sh
+systemctl enable wrolpi-portable-bootstrap.service
+
 # Plymouth — replace Debian-branded splash with a minimal theme. live-build's
 # initramfs regeneration at the end of the chroot phase will pick up this
 # change so the new theme is used at boot.

wrolpi-portable/config/includes.chroot/etc/systemd/system/wrolpi-portable-bootstrap.service

@@ -0,0 +1,18 @@
+[Unit]
+Description=WROLPi Portable bootstrap (persistence partition + DB)
+Documentation=https://github.com/lrnselfreliance/wrolpi
+After=local-fs.target systemd-tmpfiles-setup.service
+Before=postgresql.service wrolpi-api.service wrolpi-app.service wrolpi-kiwix.service wrolpi-controller.service wrolpi-first-startup.service wrolpi.target
+Wants=local-fs.target
+RequiresMountsFor=/usr/lib/live/mount/medium
+
+[Service]
+Type=oneshot
+RemainAfterExit=yes
+ExecStart=/usr/local/sbin/wrolpi-portable-bootstrap.sh
+StandardOutput=journal
+StandardError=journal
+TimeoutStartSec=600
+
+[Install]
+WantedBy=multi-user.target

wrolpi-portable/config/includes.chroot/usr/local/sbin/wrolpi-portable-bootstrap.sh

@@ -0,0 +1,140 @@
+#!/usr/bin/env bash
+# WROLPi Portable bootstrap — runs at every boot via
+# wrolpi-portable-bootstrap.service. Idempotent throughout.
+#
+# First boot: the persistence partition does not yet exist.  This script
+# creates it in the free space at the end of the boot drive, formats it as
+# ext4 with label `persistence`, writes a persistence.conf so future boots
+# pick it up automatically via live-boot, bind-mounts the source dirs over
+# /var/lib/postgresql, /etc/postgresql, and /media/wrolpi, creates a fresh
+# Postgres cluster, runs initialize_api_db.sh, and enables the WROLPi
+# runtime services.
+#
+# Subsequent boots: live-boot's persistence machinery has already done the
+# bind mounts (because the kernel cmdline includes `persistence
+# persistence-label=persistence persistence-media=removable`).  Cluster and
+# DB already exist.  Most steps no-op; we always regenerate the leaf TLS
+# certificate to pick up the current hostname/IP, and we always ensure the
+# wrolpi-* services are enabled and started.
+
+set -euo pipefail
+
+log() { echo "[wrolpi-portable-bootstrap] $*"; }
+
+# --- Identify the boot drive ---------------------------------------------
+
+# live-boot uses one of these mount points depending on version / config.
+BOOT_PART=""
+for mp in /usr/lib/live/mount/medium /run/live/medium /lib/live/mount/medium; do
+  if BOOT_PART=$(findmnt -nr -o SOURCE "$mp" 2>/dev/null) && [ -n "$BOOT_PART" ]; then
+    break
+  fi
+done
+if [ -z "$BOOT_PART" ]; then
+  log "ERROR: could not locate live medium mount point"
+  exit 1
+fi
+BOOT_DRIVE=$(lsblk -no PKNAME "$BOOT_PART")
+BOOT_DRIVE="/dev/${BOOT_DRIVE}"
+log "live medium $BOOT_PART on $BOOT_DRIVE"
+
+# --- Find or create persistence partition --------------------------------
+
+PERSIST_PART=$(blkid -L persistence 2>/dev/null || true)
+if [ -z "$PERSIST_PART" ]; then
+  log "no persistence partition found; creating one on $BOOT_DRIVE"
+  # Compute next 1-MiB-aligned start sector after the last existing partition.
+  LAST_END=$(sfdisk -d "$BOOT_DRIVE" | awk '/^\/dev\// {n=$4+$6} END{print n}')
+  START=$(( ((LAST_END + 2047) / 2048) * 2048 ))
+  # --no-reread --force: required because the live medium is mounted from
+  # this same drive.  Adding a new partition entry past the mounted one is
+  # safe; we use partx -a below to inform the running kernel without forcing
+  # a re-read of the whole partition table.
+  echo "start=$START, type=83" | sfdisk --append --no-reread --force "$BOOT_DRIVE"
+  partx -a "$BOOT_DRIVE" 2>/dev/null || true
+  udevadm settle || true
+  PERSIST_PART=$(blkid -L persistence 2>/dev/null || true)
+  if [ -z "$PERSIST_PART" ]; then
+    PERSIST_PART=$(lsblk -lnpo NAME "$BOOT_DRIVE" | tail -1)
+  fi
+  if ! [ -b "$PERSIST_PART" ]; then
+    log "ERROR: failed to locate the newly created persistence partition"
+    exit 1
+  fi
+  log "formatting $PERSIST_PART as ext4 with label 'persistence'"
+  mkfs.ext4 -L persistence -F "$PERSIST_PART"
+fi
+
+# --- Mount persistence and prepare source-dir layout ---------------------
+
+mkdir -p /mnt/persistence
+mountpoint -q /mnt/persistence || mount "$PERSIST_PART" /mnt/persistence
+
+mkdir -p /mnt/persistence/postgresql-data \
+         /mnt/persistence/postgresql-config \
+         /mnt/persistence/wrolpi
+
+chown postgres:postgres /mnt/persistence/postgresql-data /mnt/persistence/postgresql-config
+chmod 0700 /mnt/persistence/postgresql-data
+chown wrolpi:wrolpi /mnt/persistence/wrolpi
+
+# Write persistence.conf so live-boot's initramfs persistence machinery can
+# apply these bind mounts before systemd starts on subsequent boots.
+cat > /mnt/persistence/persistence.conf <<EOF
+/var/lib/postgresql union,source=postgresql-data
+/etc/postgresql union,source=postgresql-config
+/media/wrolpi union,source=wrolpi
+EOF
+
+# --- Bind mounts (idempotent — only mount if not already mounted) -------
+
+bind_if_unmounted() {
+  local src=$1 dest=$2
+  mkdir -p "$dest"
+  mountpoint -q "$dest" || mount --bind "$src" "$dest"
+}
+
+bind_if_unmounted /mnt/persistence/postgresql-data   /var/lib/postgresql
+bind_if_unmounted /mnt/persistence/postgresql-config /etc/postgresql
+bind_if_unmounted /mnt/persistence/wrolpi            /media/wrolpi
+
+# --- Postgres cluster ----------------------------------------------------
+
+if ! pg_lsclusters -h | awk '{print $1,$2}' | grep -q "^15 main$"; then
+  log "creating Postgres cluster 15/main on persistence"
+  pg_createcluster 15 main
+fi
+systemctl start postgresql@15-main.service
+
+# --- WROLPi DB schema + initial config import ----------------------------
+
+if ! sudo -iu postgres psql -lqt | cut -d \| -f 1 | grep -qw wrolpi; then
+  log "initializing WROLPi database"
+  /opt/wrolpi/scripts/initialize_api_db.sh
+fi
+
+# --- Certificates --------------------------------------------------------
+# CA persists in /media/wrolpi/config/ssl/ (created on first run).  Leaf
+# cert is regenerated every boot so SANs reflect the current hostname/IP.
+
+/opt/wrolpi/scripts/generate_certificates.sh
+
+# --- Caddy: swap onboarding stub for the full Caddyfile if needed --------
+
+if ! diff -q /opt/wrolpi/etc/raspberrypios/Caddyfile /etc/caddy/Caddyfile >/dev/null 2>&1; then
+  log "swapping onboarding Caddyfile for the full Caddyfile"
+  cp /opt/wrolpi/etc/raspberrypios/Caddyfile /etc/caddy/Caddyfile
+  systemctl restart caddy || true
+fi
+
+# --- /media/wrolpi ownership + config dir --------------------------------
+
+chown wrolpi:wrolpi /media/wrolpi 2>/dev/null || true
+mkdir -p /media/wrolpi/config
+chown wrolpi:wrolpi /media/wrolpi/config
+
+# --- Enable and start the WROLPi runtime services -----------------------
+
+systemctl enable --now wrolpi-api.service wrolpi-app.service wrolpi-kiwix.service
+
+log "bootstrap complete"

wrolpi-portable/config/package-lists/wrolpi.list.chroot

@@ -11,8 +11,10 @@ catdoc
 chromium
 cpufrequtils
 curl
+dosfstools
 ethtool
 exfat-fuse
+exfatprogs
 fdupes
 ffmpeg
 firefox-esr
@@ -21,6 +23,7 @@ fonts-noto-hinted
 fonts-noto-unhinted
 gcc
 gcc-doc
+gdisk
 git
 git-doc
 gnupg-agent
@@ -54,6 +57,7 @@ nicstat
 nodejs
 npm
 ntfs-3g
+parted
 pkg-config
 postgresql-15
 postgresql-doc